1B · Power/Gear Basics
1B · PowerLesson 29 of 56

Gear Basics

Gear ratios, diametral pitch, pitch diameter, and the center-to-center math that makes gears actually mesh.

Est 11 minLevel IntermediateSoftware Fusion 360
01

How Gears Work

Meshing teeth pass motion between shafts.

  • Different tooth counts change speed and torque.
  • Gears only mesh if they share a tooth profile (same DP).
  • The FRC standard is 20 DP.
FUSION 360 · SCREENSHOT
add → course-shots/1b-05/1.png
FIG 1
Two meshed gears: driver and driven

The Gear Math

Ratio & PD
  • Ratio = driven teeth / driver teeth
  • PD = teeth / DP (DP = 20)
  • 7:1 = 7x torque, 1/7 speed
Spacing
  • C2C = 0.5*PD1 + 0.5*PD2
  • Constrain PD circles tangent to space them
  • Use AltSkripts C-C Distance to check
Key idea

Constrain the pitch-diameter circles tangent and the gears mesh.

Space by PD, not by guessing.

Recap

GEAR BASICS

  • Ratio = driven / driver; PD = teeth / DP (20)
  • C2C = half PD1 + half PD2
  • PD circles tangent = proper mesh
  • Even gears flip direction, odd keep it

Your Task

Build this
  • Model what this lesson covers in Fusion 360.
  • Use the AltSkripts tools where they apply.
  • Save it with a clear name.
How to submit
  • In Fusion: Share → Public Link → Copy.
  • Paste the link below.
  • A coach reviews it in AltHub.